Large plant pipework with flanged joints and handwheel valves

Pipes and sealing

Flanges for Hydraulic and Process Pipework

Ram Engineering, based in Chennai, is a pipe flange and hydraulic flange supplier in India: pipe flanges in carbon steel and stainless steel, and four-bolt split flanges.

What to Send for a Quote

If you know the flange, this is enough to start:

  • Pipe flanges: type and face (weld neck, slip-on, socket weld, threaded, lap joint or blind; raised face, flat face or ring joint), and the size, standard and class (or PN) from your drawing; for weld neck and socket weld flanges, the pipe’s wall or schedule too.
  • Split flanges: the series your pump or drawing calls for (standard or high pressure), the port size, and inch or metric bolts.
  • Material: carbon steel or the stainless grade.
  • No drawing? A photo of the old flange’s marking, or of the port and flange head. Send photos on WhatsApp to +91 99400 49505 or by email to [email protected].
  • Quantity and date, and whether you need gaskets or O-rings too.

What a Flange Does

A pipe flange joins a pipe to another pipe, a valve, a pump or a vessel with bolts and a gasket, so the joint can be opened again for maintenance. A hydraulic split flange does the same for a hose or tube at a pump, motor or valve port, and seals with an O-ring.

Two pipe flanges bolted together must match: the same standard, size, class and face, with a gasket that suits both. Flanges made to different standards can look alike and still differ in the bolt circle, the number of bolts or the thickness.

Before you open a joint or measure pipework in place, isolate the line, release the pressure, drain it and let it cool, and follow your plant’s safety procedure.

We are a supplier, not the maker.

Pipe Flange Types

Tell us which type your drawing or the old flange shows. Each drawing is a half section above the centre line, taken through a bolt hole; all are schematic, not to scale.

  • Drawing: half section of a weld neck flange butt-welded to a pipe, with its tapered hub and raised face (schematic, not to scale)

    Weld Neck

    A long tapered hub is butt-welded to the pipe and carries the load smoothly into it, and the bore is machined to match the pipe’s bore. Often used on high-pressure and high-temperature lines, and on lines with cyclic loads.

    Tell us: the size, standard, class and face, and the pipe’s wall or schedule.

  • Drawing: half section of a slip-on pipe flange, the pipe set back from the face and fillet welded inside and outside (schematic, not to scale)

    Slip-on

    Slides over the pipe and is fillet welded inside and outside. Simpler to fit and align than a weld neck; generally used for lower pressures and temperatures, where the line’s specification allows it.

    Tell us: the size, standard, class and face, and the pipe’s outside diameter.

  • Drawing: half section of a socket weld flange, the pipe in its socket with a small gap at the bottom and a fillet weld outside (schematic, not to scale)

    Socket Weld

    The pipe sits in a socket bored in the flange and is fillet welded outside. Before welding, the pipe is usually drawn back to leave a gap of about 1.5 mm (1/16 inch) at the bottom of the socket, so the weld is not cracked as the pipe expands; follow the line’s piping code and welding procedure. Used on small-bore lines.

    Tell us: the size, standard and class, and the pipe’s schedule, which sets the bore beyond the socket.

  • Drawing: half section of a threaded flange screwed onto a pipe with a taper thread (schematic, not to scale)

    Threaded

    Screwed onto a pipe with a taper thread, with no welding, for small lines where welding is not allowed or not practical. Generally avoided where the line sees high temperatures, heavy vibration or bending loads, which can loosen or crack a threaded joint.

    Tell us: the size, standard and class, and the thread on the pipe, such as NPT or BSPT.

  • Drawing: half section of a lap joint, a stub end welded to the pipe and a loose backing flange behind its lap (schematic, not to scale)

    Lap Joint

    A loose backing flange turns on a stub end welded to the pipe, so the bolt holes line up easily. The stub end, which the fluid touches, can be stainless steel while the backing flange is carbon steel, where the line’s specification allows.

    Tell us: the size, standard and class, and the materials of the stub end and the backing flange.

  • Drawing: half section of a blind flange bolted to the flange at the end of a pipe, with a gasket between them (schematic, not to scale)

    Blind

    A solid plate with bolt holes that closes the end of a line, a valve or a vessel nozzle. It bolts to a flange of the same standard, size, class and face, with a gasket between them.

    Tell us: the size, standard, class and face, and the material.

Hydraulic Split Flanges for Pump and Valve Ports

On hydraulic pumps, motors, valve blocks and cylinders, the larger ports are often four-bolt flange ports. The hose or tube end has a flange head with an O-ring in its face; two split flange halves, or a one-piece flange, fit behind the head, and four bolts pull it against the port face, where the O-ring seals.

Tell us whether your pump or your drawing calls for SAE code 61, the standard-pressure series, or code 62, the heavier high-pressure series, with the port size and whether the bolts are inch or metric.

The two series differ in their dimensions, so the halves, heads and bolts of one do not fit the other. Ask for new O-rings with them; an old one should not be refitted.

Isolate the machine and release the pressure before you inspect or measure a split flange. Before you open the line, lower or support any load it holds, let the oil cool and drain it, following the machine maker’s and the plant’s instructions.

Drawing: half section of a hydraulic four-bolt split flange holding the flange head of a tube end, with its O-ring, against a pump port (schematic, not to scale)

How to Measure an Old Flange

With no drawing, measure the old flange, ideally once it is off. Before you open a joint or measure pipework in place, isolate the line, release the pressure, drain it and let it cool, and follow your plant’s safety procedure.

  1. Outside Diameter

    Across the flange, at its widest.

  2. Bolt Circle

    From the centre of one bolt hole to the centre of the hole directly opposite. If those two holes are the same size, measuring from the left edge of one to the left edge of the other gives the same distance. With no hole directly opposite, as with an odd number of holes, send the distance between the centres of two neighbouring holes and the number of holes, or a drawing.

  3. Bolt Holes

    Count them, and measure the diameter of one.

  4. Thickness and Face

    The thickness at the rim, and the diameter and height of the raised face, if there is one.

  5. Bore and Marking

    The bore, and a photo of the marking stamped on the rim, which often gives the size, the class, the material and the standard. Send photos on WhatsApp to +91 99400 49505 or by email to [email protected].

  6. For a Split Flange Instead

    The bolt-hole centre distances along both sides of the four-bolt pattern, the flange head’s diameter and thickness, and the bolt thread.

Drawing: face of a flange with its outside diameter, bolt circle and bolt holes marked for measuring (schematic, not to scale)
The outside diameter, and the bolt circle measured across the centres of two opposite holes.

Pipe Flange Faces and Their Usual Gaskets

The face and the joint’s design set the gasket. In the usual arrangements, a raised face takes a ring gasket inside the bolts, or a spiral wound gasket; a flat face takes a full face gasket with the bolt holes in it, though some designs use a ring gasket; a ring joint face takes a solid metal ring seated in a groove.

Two flanges bolted together normally have the same face. A raised-face flange bolted to a flat-face flange of cast iron, as found on many pumps and valves, can crack it as the bolts are tightened; such joints need a flat-face flange and, usually, a full face gasket, as the equipment maker specifies.

Drawing: three flange faces, each with its usual gasket in place and cut away: a ring gasket inside the bolt holes on a raised face, a full face gasket with the bolt holes in it on a flat face, and a metal ring in the groove of a ring joint face; the mating flange, with the same face, is left off (schematic, not to scale)

Before We Select the Flanges

A pipe flange must suit the line, the flange it bolts to and the gasket between them; a split flange must suit the port, the flange head and its O-ring. What our quotation will confirm: the item we propose and its specification, what we matched it to, the quantity and availability.

Before we select the flanges
DetailWhy it matters
Pipe flanges: standard and class (or PN), from the drawingThey fix the bolt circle, the number and size of the bolts, and the thickness.
Pipe flanges: size, and the pipe’s outside diameterInch and metric pipe series differ in outside diameter at some sizes, and the flange must fit the pipe.
Pipe flanges: the pipe’s wall or scheduleFor weld neck and socket weld flanges, the bore must match the pipe’s bore.
Pipe flanges: face of the mating flangeRaised face, flat face or ring joint: both flanges normally need the same face.
Split flanges: series, port size and bolt threadTogether they set the halves, the flange head, the bolts and the O-ring that fit the port.
Split flanges: the flange headWelded to a tube, on a hose fitting or on an adaptor: say which, and whether you need heads too.
Fluid, and maximum and minimum temperaturesThey decide the material: forged carbon steel for oil, steam and most process lines, stainless steel where the fluid or the site is corrosive, and a steel made for low temperatures in very cold service.
Design pressure, and surgesA pipe flange’s allowed pressure falls as its temperature rises, so the line’s design code sets the class; a split flange must match the series of the port it bolts to.
Gaskets, or O-rings and bolts for split flangesSay if you need them, so that the joint is quoted as a set.
Quantity and required dateLets us confirm availability and lead time with the quotation.

Example

From Our Quotations

In 2025 we quoted 3 inch split flanges with O-rings, and a tee with a flange, for a pipeline job at an aluminium plant.

Questions Buyers Ask

What is the difference between a slip-on and a weld neck flange?

A slip-on flange slides over the pipe and is held by two fillet welds; it is simpler to align and fit. A weld neck flange is butt-welded to the pipe through its tapered hub, which spreads the stress and generally suits higher pressures and temperatures.

What is a blind flange used for?

To close a line, a valve or a nozzle that must be opened again later: for cleaning, inspection, a pressure test or a future connection. It is ordered like any other flange, by standard, size, class, face and material.

Why does a split flange leak at the port?

Often the O-ring: an old one refitted, the wrong size or material, or one pinched by bolts drawn up unevenly. A scored port face or flange head can leak too. With the machine isolated, the pressure released and the line drained, fit a new O-ring, check both faces, and tighten the bolts evenly, crosswise, to the torque the machine or flange maker specifies.

Can you match a flange from a photo?

Often. A photo of the marking on the rim and of the face, or of a split flange on its port, with the measurements listed above, is usually enough. Send photos on WhatsApp to +91 99400 49505 or by email to [email protected]. We confirm the standard and class, or the series and port size, with you before we quote.

Does your invoice show the HSN code?

Yes. Our GST invoice shows the HSN or SAC code for each line.

Can you supply the gaskets or O-rings as well?

Yes. Tell us the flange, the fluid and the temperature, and we quote a gasket to suit the joint, or the O-ring for a split flange.

Do you keep stock?

Availability is confirmed with each quotation.

What is the price?

Prices depend on the type, the size, the class, the material and the quantity, so we quote for each enquiry.

Send Your Flange Details

Pipe flange type, size, class and material, or the split flange series and port size, with the quantity. If you have a drawing, email it to us or send it on WhatsApp once the form is sent.

One is enough.

If there is no drawing, send a photo of the old flange, or of the port and flange head, beside a tape measure on WhatsApp after this form.

Prefer to talk? Call +91 99400 49505 or WhatsApp us.

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