Large plant pipework with flanged joints and handwheel valves

Pipes and sealing

Bolts, Nuts and Washers

Ram Engineering, based in Chennai, is a bolt and nut supplier in India: bolts, nuts and washers in carbon, stainless and alloy steel, to your drawing.

What to Send for a Quote

These four are enough to start:

  • The type of bolt, nut and washer, or a photo of the old ones beside a ruler, with the head marking in view. Send photos on WhatsApp to +91 99400 49505 or by email to [email protected].
  • The size: the thread diameter and pitch, metric or inch, and the length; for a stud, say whether you measured the effective or the overall length.
  • The grade and finish: the head or nut marking, such as 8.8, A2-70 or B7, or the material on your drawing; plain, zinc plated or galvanised.
  • How many, with the nuts and washers for each bolt or the number of flange joints, and the date you need them.

What a Bolted Joint Needs

A bolt holds a joint by stretching: as the nut is tightened, the bolt stretches a little, like a stiff spring, and clamps the parts together, keeping a gasket sealed and the parts from slipping.

Joints often leak or loosen because they were tightened unevenly, too little or too much, or built from mixed grades, so choose the bolt, nut and washer together, as a set.

Before you open a joint or measure pipework in place, isolate the line, release the pressure, drain it and let it cool, and follow your plant’s safety procedure. On a machine, support any part the bolts hold before you take one out.

We are a supplier, not the maker.

Bolt, Nut and Washer Types

Tell us the type of the old part, or the one your drawing names. Each drawing shows one common form of its type; all are schematic, not to scale.

  • Drawing: two hex head fasteners side by side, one part threaded with a plain shank under the head and one fully threaded up to the head, the length of each marked from under the head (schematic, not to scale)

    Hex Bolts and Hex Head Screws

    In many catalogues a hex bolt has a plain shank under the head and is threaded towards the end, and a hex head screw is threaded up to the head; the names are not used the same way in every standard. Part-threaded bolts are often specified where the joint takes load across the bolt, so that the shank sits where the parts meet; fully threaded screws suit tapped holes.

    Tell us: the thread size and pitch, the length from under the head, part or fully threaded, the class on the head and the finish.

  • Drawing: a stud bolt threaded along its whole length, with chamfered points and a heavy hex nut near each end; its effective length is marked from the first full thread at one end to the first full thread at the other, and an enlarged side view of one end shows the point left out of it (schematic, not to scale)

    Stud Bolts

    A stud bolt is threaded along its whole length and used with a nut at each end: the usual bolting for pipe flanges. The line’s specification sets the material, often an alloy or a stainless steel. Studs screwed into a tapped hole at one end also hold covers on pumps and valves.

    Tell us: the diameter and pitch, the length and whether it is effective or overall, the grade marking, and the nuts per stud.

  • Drawing: a socket head cap screw holding a plate to a base, cut away: its round head with a hexagon socket sits in a counterbore, and its thread holds in a tapped hole in the base (schematic, not to scale)

    Socket Head Cap Screws

    A round head with a hexagon socket, turned with a hex key, for counterbores and tight spaces on machine tools, hydraulic valves and manifolds. Often made in a high-strength class such as 12.9; a valve maker’s instructions usually set the class, length and torque of its mounting screws.

    Tell us: the thread size and pitch, the length from under the head, the class on the head, and the part it holds.

  • Drawing: a U-bolt over a short pipe lying on the top flange of a short I-section beam, seen from below; its two legs pass down through the flange, one each side of the web, and each is held under the flange by a plain washer and a hex nut with a short thread end showing (schematic, not to scale)

    U-Bolts

    A U-bolt, threaded at both ends with two nuts, holds a pipe to its support; on a line that moves as it heats, the support drawing may call for it to guide the pipe rather than clamp it.

    Tell us: the pipe’s outside diameter, the rod size, the leg length and the finish.

  • Drawing: three nuts for the same thread: a hex nut, a heavy hex nut that is thicker and wider across the flats, and a nylon insert lock nut with a quarter cut away to show the unthreaded nylon ring held in its top (schematic, not to scale)

    Hex, Heavy Hex and Lock Nuts

    Hex nuts suit hex bolts and screws; heavy hex nuts, thicker and wider across the flats, suit flange studs and heavy bolting. Prevailing torque lock nuts resist turning loose: a nylon insert grips the thread, or an all-metal nut has a deformed thread for heat that would soften nylon. Both kinds lose grip each time they come off, so many procedures fit new ones.

    Tell us: the thread size and pitch, the type, the class on the nut and the finish; for a lock nut, the working temperature.

  • Drawing: a plain washer with its outside diameter, inside diameter and thickness marked, beside a split spring washer whose two ends stand apart and are offset at the split (schematic, not to scale)

    Plain, Hardened and Spring Washers

    A plain washer spreads the load of a nut or head and bridges an oversize hole; a hardened washer, of the same flat form, does the same under high-strength bolts and flange nuts without flattening. Split spring washers are widely fitted but are not a reliable lock: see the questions below.

    Tell us: the bolt size, the inside and outside diameters and the thickness, the type and the material.

Flange Bolting: Stud Bolts, Heavy Hex Nuts and Washers

Each bolt hole of a flanged pipe joint usually takes one stud bolt and two heavy hex nuts. Where the plant’s bolting procedure calls for washers, a through-hardened washer goes under each nut: the nut turns on a smooth, hard face, so the torque gives a more even bolt load, and the flange face is not scored.

Studs and nuts are chosen as a pair, such as alloy steel studs marked B7 with heavy hex nuts marked 2H. The flange’s standard and class set the number and size of the studs. Tighten in stages, crosswise, to the bolt load or torque in your procedure; a torque figure assumes a thread lubricant, and dry or rusty threads give much less bolt load.

Send the flange size, standard and class, the number of joints and whether washers are fitted, and we quote the studs, nuts and washers for each joint as a set.

Drawing: a flanged pipe joint between two weld neck flanges, cut away through two opposite bolt holes: in each, a stud bolt through both flanges outside the gasket, with a hardened washer and a heavy hex nut at each end and a short threaded end showing past each nut (schematic, not to scale)

How to Measure a Bolt, Nut or Washer

Measure the old part once it is out, with a vernier calliper. Before you open a joint or measure pipework in place, isolate the line, release the pressure, drain it and let it cool, and follow your plant’s safety procedure.

  1. Thread Diameter

    Across the crests: an M12 bolt measures just under 12 mm, and a 1/2 inch bolt about 12.7 mm.

  2. Thread Pitch

    With a thread gauge: millimetres from crest to crest for metric, threads per inch for inch. Coarse and fine pitches of one diameter do not mix. With no gauge, send a close photo of the thread against a ruler.

  3. Length of a Bolt or Screw

    From under the head to the end, for hex bolts, hex head screws and socket head cap screws; on a part-threaded bolt, the threaded length too.

  4. Length of a Stud Bolt

    Flange studs are usually listed by their effective length, along the thread without the chamfered points; some drawings give the overall length, end to end. Tell us which you measured.

  5. Nuts and Washers

    For a nut, the size across the flats and the thickness; for a washer, the inside and outside diameters and the thickness.

  6. The Markings

    A photo of the bolt head, the nut face and the stud end, where the class or grade is stamped. Send photos on WhatsApp to +91 99400 49505 or by email to [email protected].

Reading the Marks on Bolts and Nuts

A metric steel bolt carries its strength class on the head, such as 8.8, usually beside the maker’s own mark. The first figure times 100 is the nominal tensile strength in N/mm²; the second, times 10, is the yield strength as a percentage of it. With no class mark, the grade is unknown: take it from the drawing or the parts list.

A nut’s class, on a face or a flat, should be at least the bolt’s first figure, such as class 8 on an 8.8 bolt, so that the nut thread is not the weak point.

Markings You May Find on Bolts, Nuts and Studs

You may find these markings on an old bolt, nut or stud, or on a drawing. They do not mean that everything we supply carries them; the quotation names the specification we propose. Markings in one row are not declared equivalents. Strengths are nominal, in N/mm².

Markings you may find on bolts, nuts and studs
MarkingWhere you find itWhat it tells you
4.6Carbon steel bolt headGeneral-purpose grade: tensile about 400, yield about 240.
8.8Steel bolt or screw headHardened and tempered, often called high tensile: tensile about 800, yield about 640.
10.9Steel bolt or screw headHardened and tempered: tensile about 1,000, yield about 900.
12.9Mostly socket head cap screwsHardened and tempered alloy steel: tensile about 1,200, yield about 1,080.
8, 10 or 12Metric nut, on a face or flatThe nut’s class, for a bolt whose first figure is no higher.
A2-70, A4-70, A4-80Stainless bolts and nutsA2: a 304-type stainless steel; A4: a 316-type, with molybdenum; 70 or 80: tensile about 700 or 800.
B7 with 2H; B8 or B8M with 8 or 8MFlange stud end, and its nutsB7: a chromium-molybdenum alloy steel stud, with hardened 2H nuts; B8 and B8M: 304-type and 316-type stainless studs and their nuts.
Radial linesInch bolt headThree or six lines mark two common higher grades; a plain head usually means the basic grade, or an unknown one.

Materials and Finishes Compared

Guides only, not ratings: the joint’s design, the equipment maker’s instructions or your plant’s specification decide; the quotation names the grade and finish we propose.

Materials and finishes compared
Material or finishOften used forCheck before choosing
Carbon steel, class 4.6General fixing, guards and light framesNot for joints designed for high tensile bolts.
Carbon steel, class 8.8 or 10.9Machine bases, couplings, structures and flanges on utility linesNuts of a matching class; hardened washers where the joint calls for them.
Alloy steel: B7 studs with 2H nutsFlanges on process, steam and hydrocarbon linesRusts unless coated; very cold service needs a grade of its own.
Stainless steel A2 (304-type)Wet, washdown, food and many chemical areasGenerally weaker than class 8.8; threads tightened dry can seize, so use an anti-seize compound where the procedure allows.
Stainless steel A4 (316-type)Sea air, chloride-bearing water and many chemicalsBetter than A2 against chlorides, but not immune; the same cautions.
Plain (black), often oiledIndoors, under oil, or painted after fittingRusts in wet and outdoor places.
Zinc platedDry indoor placesA thin coat. Bolts of class 10.9 and above can crack some time after tightening if hydrogen from acid cleaning or plating stays in the steel (hydrogen embrittlement), so specifications control their plating.
Hot-dip galvanisedOutdoor steelwork and pipe supportsA thick coat; galvanised nuts are tapped oversize for it, so order bolts and nuts together.

Before We Select Bolts, Nuts and Washers

A fastener must suit the joint, the parts it clamps and the place it works in, as well as the thread. What our quotation will confirm: the item we propose and its specification, what we matched it to, the quantity and availability.

Before we select bolts, nuts and washers
DetailWhy it matters
The joint and what it holdsA flange, a machine base, a coupling or a pipe support: it decides the type, the grade and how the bolts are tightened.
Thread: diameter, pitch, metric or inchA nut fits only its own thread.
LengthFrom under the head; for a stud, the effective or the overall length.
Grade or material, from the drawing or the old markingA bolt of a lower grade than the joint was designed for can stretch or break as it is tightened.
Nuts and washers for each boltHow many of each, and their class and finish, so that every set is matched.
Temperatures, and what surrounds the jointHeat, very cold service, water, chemicals and sea air decide the material and the finish; nylon insert lock nuts suit moderate temperatures only.
The standard on your drawingParts made to different standards can differ in head size, thread length and marks.
Documents with the supplyNeed inspection or test documents with the fasteners? Say so when you enquire, and the quotation states what comes with them.
Quantity and required dateLets us confirm availability and lead time with the quotation. A less common item takes longer to deliver, and the quotation states the delivery time.

Questions Buyers Ask

Do spring washers stop bolts working loose?

Not reliably. In vibration tests, split spring washers do little to keep a correctly tightened bolt from loosening. The bolt load holds a joint; where it vibrates hard, use the locking method its designer or the equipment maker sets, such as a prevailing torque lock nut or a thread-locking compound.

What does 'high tensile’ mean for a bolt?

It is trade usage for hardened and tempered bolts of class 8.8 and above; an 8.8 bolt has about twice the tensile strength of a 4.6. As the term covers several classes, ask for the class itself, from the drawing or the old bolt’s head.

Can I reuse bolts and nuts?

Often, if the threads are clean, undamaged and free of rust, the bolt has not stretched, and the equipment maker allows it. Replace any bolt the maker says is for one use only, such as one tightened to its yield point, and any lock nut whose grip has worn.

Does your invoice show the HSN code?

Yes. Our GST invoice shows the HSN or SAC code for each line.

Do you keep stock?

Availability is confirmed with each quotation.

What is the price?

Prices depend on the type, the size, the grade, the finish and the quantity, so we quote for each enquiry.

Send Your Bolt, Nut and Washer Details

Type, thread size and pitch, length, grade, finish and quantity. The form takes no files: email a drawing or a parts list to us after sending it, or share it on WhatsApp.

One is enough.

No drawing? On WhatsApp, after this form, send a photo of the old bolt and nut beside a ruler, with the head marking in view.

Prefer to talk? Call +91 99400 49505 or WhatsApp us.

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